Cassese  FB6000

AUTOMATIC FRAME BACKING MACHINE

FOR FLEXIPOINTS 15 & 25 MM AND U-SHAPED STAPLES

Download Instruction Manual

VideoDemo FB6000 : Construction.

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The Cassese FB6000 Automatic Fastening machine has been especially designed for the customs & contract framers.

The FB6000 is designed to automatically secure backings and standbacks into frames with 15mm & 25mm and U-Shape staples.

FRAME  DIMENSIONS 

Minimum : inside dimensions 9 x 13 cm (3”1/2 x 5.2”) with maximum 10 mm wide mouldings (3/8”)

Maximum : inside dimensions 60 x 140 cm (24” x 56”) with maximum 50 mm wide mouldings (2”)

Mouldings height : minimum 12 mm (1/2”) to maximum 50 mm (2”)

Mouldings Rebate (rabbet) depth : minimum with backboards : 2 mm (1/13”)

Minimum distance of frame backboard hanger attachment = 40 mm.  If the distance from the hanger attachment is less than 40 mm, learning can be done with a backboard with no attachment.

 PRODUCTION RATES ( +/- 50 frames / hour)

1200 frames / hour for frames of  9 x 13 cm (3”1/2 x 5.2”)     780 frames / hour for frames of  18 x 24 cm (7” x  9"1/2”)   

900 frames / hour for frames of 13 cm x 18cm (5” x 7”)         720 frames / hour for frames of  24 cm x 30cm (9”1/2 x 12”)

Pistols can be reloaded without stopping machine.

If the gun gets short of flexipoints during the execution of a frame, the machine will put the gun back in its rack and take another full gun so to restart the work exactly where it stopped with the previous gun.

 

FLEXIPOINTS

For FB6000 equipped with Cassese CS 6-15 :   Cassese 15 mm   (5/8”)  flexipoints,   in bulk packs of  83,000 pcs.  Ref:  274POIN ( Black ).  1 strip = ฑ 340 points.

For FB6000 equipped with Cassese CS 6-25 :    Cassese 25mm (1'’) flexipoints in bulk packs of  3000 pcs. Ref : 2317225MM ( Gold) - 2317425MM ( black ).  1 strip = ฑ 214 points.

U-SHAPED STAPLES

For FB6000 equipped  with Cassese CS 5/8 :     Z14014 0 6 mm (box of   20000) / Z140150 8 mm (box of   20000) / Z14016 10 mm (box of   20000) / Z14017 12 mm (box of   10000) / Z14018 14mm (box of   10000) / Z14019 16 mm (box of  10000).

For FB6000 equipped  with Cassese CS 80:     Z15459 04 mm (box of 1000) / Z15458 06 mm (box of 1000) / Z15457 08 mm (box of 1000) / Z15456 10 mm (box of   1000) / Z15455 12 mm (box of  1000).

 

AUTONOMY

The Cassese FB6000 is equipped with 16 pistols, all independent from each other and equipped with a system to flatten the flexipoints. Each pistol can contain approx. :

- 340 flexipoints ( CS 6-15)  /  220 flexipoints ( CS 6-25)

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- 200 U-Shaped staples (CS5/8)  / 120 U-Shaped staples (CS80)

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SAFETY FEATURES

The FB6000 is conformed with CE safety standards, which are recognised as the highest safety standards in the world.The complete working area of the machine is covered underneath hardened plexiglass for maximum operator protection.

Safe design: completely enclosed with no exposed motors or gears.  Easy maintenance : the plexiglass cover can be conveniently raised for easy access to pistols and belts.

Emergency  push  button cut-off  switch.

 

When the FB6000 is in use:   The cover cannot be open  ( Key S locked ). The cover must not be opened during use of the FB6000. If the front panel (P1) is opened during pistol loading / unloading, the machine stops and the screen displays "SAFETY BARRIER ALARM". The safety barrier is formed by zone P2, which must not be crossed while panel P1 is open.

 

 

AUTOMATIC

The FB6000 makes up the adjustments automatically :

+ Checks the frame

+ Decides the positions of the flexipoints or U-shaped staples depending  on the quantity required  per side (long / short).

    At the end of the learning process, a display of the frame back is shown on screen with the number of flexipoints or U-shaped staples per side. The distance between 2 flexipoints or U-shaped staples can be changed

The number of flexipoints or U-shaped staples can be adjusted for each side  X and Y  using the + and - keys.

Minimum distance between 2 flexipoints or U-shaped staples is 50 mm (2”)  with maximum 8 per side (long or short).

 

The FB6000 accepts backboards ( left or right ) with strut legs :  (please specify when ordering).

To get the screen with "Strut leg selected at the left side", click on the image above

 

 

EASY TO USE TOUCH SCREEN

The   FB6000 is equipped with a user-friendly touch screen, that is the same as the one used on Cassese underpinners, models CS 3099 & 4095.  The main menu provides you the following information:

Total quantity of frames executed* and of flexipoints or U-shaped staples used*

Total time in mn of use of conveyor belts*

Total time in mn for the execution of frames*

( *  Starting from the very first use of the machine )

 

MAIN  MENU :  appears  simply  by   touching  the welcome screen Information shown on the welcome screen can be found also in the HISTORY Menu

GUN RELOADING Menu shows the flexipoints or U-shaped staples filling level of each gun.

USER-FRIENDLY

The FB6000 is equipped with a 5-light-column to indicate its state:

STANDING RED:   Emergency Stop /  BLINKING RED:   Initialisation of the axes not done

STANDING BLUE:  Machine in operation / BLINKING BLUE:  Learning underway

STANDING WHITE: Cover open

STANDING ORANGE:  All pistols are empty / BLINKING ORANGE:  There is only this 1 full pistol left

STANDING GREEN: Power normal

The FB6000 includes a modem ( standard) for tele-maintenance (check conditions).

 

    OPTIONS

System of measuring by lasers: set up time for switching from 1 dimension of frame to another within 15 seconds (whatever are the dimensions of the frame)

Before FB6000 :

After FB6000 :

Synchronised conveyor for feeding frames.

Conveyor towards shrink-wrapping.

 

TECHNICAL DATA

MINI              

10 cm / 13 cm (inside dimensions) with a MIN. moulding width of 10 mm

MAXI          

 60 cm / 140 cm (inside dimensions) with a MAX. moulding width of 50 mm

MOULDING HEIGHT  

Min. 12 mm / Max. 50 mm

REBATE HEIGHT

Min. with frame backboard : 2 mm

ELECTRIC POWER SUPPLY

220 V single-phase with earth

PNEUMATIC POWER SUPPLY

Compressed air 6-7 bar.

POWER CONSUMPTION

Electric = 2.5 kW

DIMENSIONS (mm)

L = 2950  /  W = 2035  and  W  (cover open)  =  2410

H = 2225  and  H  (cover open)  =  2760

WEIGHT

800 Kgs

OPTIONS

1 x CS 6-15 pistol unit:  Z10374  (points 15mm)     /     1 x CS 6-25 pistol unit: Z10490 (points 25mm )

1 x CS 5/8  pistol unit:  Z13093  (U- shaped staples)     /      1 x CS 80 pistol unit: Z16292 (U- shaped staples)

Upstream: Belt conveyor to feed the frames   /    Downstream: Belt conveyor for transfer to shrink wrapping.

System of measuring by lasers

Easy Maintenance:  FB6000 is equipped with a modem so to allow on-line maintenance, and liveupdate of softwares.

GARANTEE

Installation and Training: Made by our own technicians in your factory. The FB6000 is guaranteed for 1 year, parts and labour, against all manufacturing faults.