Cassese  F B 5 0 2 1

AUTOMATIC FRAME BACKING MACHINE

FOR FLEXIPOINTS 15 & 25 MM AND U-SHAPED STAPLES

FRAME  DIMENSIONS 

Minimum : inside dimensions 10 x 13 cm (4” x 5.2”) with maximum 10 mm wide mouldings (3/8”)

Maximum : inside dimensions 60 x 140 cm (24” x 56”) with maximum 50 mm wide mouldings (2”)

Mouldings height : minimum 12 mm (1/2”) to maximum 50 mm (2”)

Mouldings Rebate (rabbet) depth : minimum with backboards : 2 mm (1/13”)

Minimum distance of frame backboard hanger attachment = 40 mm.  If the distance from the hanger attachment is less than 40 mm, learning can be done with a backboard with no attachment.

 PRODUCTION RATES

850 frames / hour for frames of 10 x 13 cm (4”x 5.2”)   

650 frames / hour for frames of 20 cm x 30cm (8” x 12”)

Pistols can be reloaded without stopping machine.

If the gun gets short of flexipoints during the execution of a frame, the machine will put the gun back in its rack and take another full gun so to restart the work exactly where it stopped with the previous gun.

FLEXIPOINTS

Cassese 15 mm (5/8”) flexipoints, in bulk packs of 83,000 pcs.

Cassese 25mm (1'’) flexipoints (with the option «special adaptation for 25mm»)

U-SHAPED STAPLES

06 mm (box of  20,000)  /  08 mm (box of 10,000)  /  10 mm (box of 10,000)

12 mm (box of 10,000)  /  14 mm (box of  10,000).

AUTONOMY

The Cassese FB 5021 is equipped with 16 pistols, all independent from each other and equipped with a system to flatten the flexipoints. Each pistol can contain approx. :

- 340 flexipoints ( CS 6-15).

 - 220 flexipoints ( CS 6-25)

- 150 U-Shaped staples ( 4097C)

SAFETY

The FB 5021 is in conformity with the CE safety regulation  and is entirely under protection cover.

When the FB5021 is in use:

- The cover cannot be open  ( Key S locked ).

- If the front panel (P) is opened by the operator, a panel  located behind the pistol magazine positions itself so that access to the machine’s working zone is prevented.

AUTOMATIC

The FB 5021 makes up the adjustments automatically :

+ Checks the frame

+ Decides the positions of the flexipoints or U-shaped staples depending  on the quantity required per side (long / short).

At the end of the learning process, a display of the frame back is shown on screen with the number of flexipoints or U-shaped staples per side. The distance between 2 flexipoints or U-shaped staples can be changed

The number of flexipoints or U-shaped staples can be adjusted for each side  X and Y  using the + and - keys.

Minimum distance between 2 flexipoints or U-shaped staples is 50 mm (2”)  with maximum 8 per side (long or short).

The FB 5021 accepts backboards ( left or right ) with strut legs :  (please specify when ordering).

To get the screen with "Strut leg selected at the left side", click on the image above

EASY TO USE TOUCH SCREEN

The   FB 5021 is equipped with a user-friendly touch screen, that is the same as the one used on Cassese underpinners, models CS 3099 & 4095.  The main menu provides you the following information:

Total quantity of frames executed* and of flexipoints or U-shaped staples used*

Total time in mn of use of conveyor belts*

Total time in mn for the execution of frames*

( *  Starting from the very first use of the machine )

GUN RELOADING Menu shows the flexipoints or U-shaped staples filling level of each gun.

USER-FRIENDLY

The FB 5021 is equipped with a 5-light-column to indicate its state:

STANDING RED:   Emergency Stop /  BLINKING RED:   Initialisation of the axes not done

STANDING BLUE:  Machine in operation / BLINKING BLUE:  Learning underway

STANDING WHITE: Cover open

STANDING ORANGE:  All pistols are empty / BLINKING ORANGE:  There is only this 1 full pistol left

STANDING GREEN: Power normal

The FB5021 includes a modem ( standard) for tele-maintenance (check conditions).

OPTIONS

Special adaptation for use of 15mm & 25mm

Before FB 5021 :

After FB 5021 :

flexipoints (mechanics & software)

Synchronised conveyor for feeding frames.

Conveyor towards shrink-wrapping.

TECHNICAL DATA

MINI              

10 cm / 13 cm (inside dimensions) with a MIN. moulding width of 10 mm

MAXI          

 60 cm / 140 cm (inside dimensions) with a MAX. moulding width of 50 mm

MOULDING HEIGHT  

Min. 12 mm / Max. 50 mm

REBATE HEIGHT

Min. with frame backboard : 2 mm

ELECTRIC POWER SUPPLY

220 V single-phase with earth

PNEUMATIC POWER SUPPLY

Compressed air 6-7 bar.

POWER CONSUMPTION

Electric = 2.5 kW

DIMENSIONS (mm)

L = 2950  /  W = 2035  and  W  (cover open)  =  2410

H = 2225  and  H  (cover open)  =  2760

WEIGHT

800 Kgs

FLEXIPOINTS AND U-SHAPED STAPLES

For FB 5021 equipped with pistols CS 6-15 

Cassese 15 mm flexipoints in strips (length = 120 mm), in boxes of 83000 points.

Ref: 274POIN (Black). 1 strip = ± 340 points.

For FB 5021 equipped with pistols CS 6-25 

Cassese 25 mm flexipoints in strips (length = 107 mm), in boxes of 3000 points.

Ref: 2317225MM (gold) – 2317425MM (black). 1 strip = ± 214 points

For FB 5021 also equipped with pistols 4097C  

Z14014 06 mm (boite de  20,000) / Z14015 08 mm (boite de 10,000) / Z14016 10 mm (boite de 10,000) / Z14017 12 mm (boite de 10,000) / Z14018 14 mm (boite de 10,000).

OPTIONS

Z12191: Type 25 flexipoint kit option = 4 x CS 6-25 pistols + program

Z10374: 1 x CS 6-15 pistol unit

Z10490: 1 x CS 6-25 pistol unit

 Z 13093:  1 x 4097C (U-shaped Staples pistol) spare

Upstream: Belt conveyor to feed the frames.

Downstream: Belt conveyor for transfer to shrink wrapping.

Télé-maintenance.

GARANTEE

The FB 5021 is guaranteed for 1 year, parts and labour, against all manufacturing faults.